CNC Cut Gaskets
CNC Cut Gaskets: Precision-Engineered Sealing Solutions from Stephens Gaskets
Call 0121 544 5808 Today
Bespoke Manufacturing
Instant Quote Service
Worldwide Delivery
Various Gauges/Thicknesses
Bespoke Manufacturing
Instant Quote Service
Worldwide Delivery
Various Gauges/Thicknesses
At Stephens Gaskets, we leverage state-of-the-art CNC cutting to produce Custom Gaskets tailored to exact specifications for automotive, aerospace, oil & gas, and industrial applications.
What Are CNC Cut Gaskets?
CNC cut gaskets are high-precision sealing components manufactured using Computer Numerical Control (CNC) machines, ensuring micron-level accuracy, consistency, and efficiency.
Unlike traditional cutting methods, CNC technology allows for custom shapes, tight tolerances, and repeatable quality, making it the preferred solution for industries requiring high-performance gaskets.
Call us: +44 (0)121 544 5808
Email us: sales@stephensgaskets.co.uk
Why Choose CNC Cut Gaskets?
1. Extreme Precision & Accuracy
Our CNC machines cut gaskets with micron-level tolerances, eliminating seal failures and leaks. This precision enhances performance, longevity, and efficiency in demanding applications.
2. Fully Customisable to Any Design
Need a non-standard gasket size or an intricate profile?
Our CNC technology allows for bespoke gasket designs, eliminating the restrictions of off-the-shelf products.
3. High Consistency & Repeatability
CNC manufacturing ensures 100% uniformity, crucial for OEMs and high-volume production where component consistency is critical.
4. Compatible with a Wide Range of Materials
We manufacture CNC cut gaskets in multiple materials to suit specific industry applications, including:
- Rubber Gaskets: Nitrile, EPDM, Silicone, Viton
- Metal Gaskets: Stainless Steel, Copper, Aluminium
- Graphite & PTFE Gaskets: For high-temperature & chemical resistance
- Cork-Rubber Blends: Ideal for oil, fuel, and vibration absorption
5. Cost-Effective & Minimal Waste
- Optimised material usage reduces costs
- No expensive moulds or dies required
- Cost-effective for small to medium production runs
6. Fast Production & Rapid Turnaround
CNC cutting enables high-speed production, allowing us to manufacture gaskets quickly for urgent projects and JIT (Just-in-Time) supply chains.
7. Designed for Complex & High-Performance Applications
CNC cut gaskets provide unrivaled durability, flexibility, and resilience, making them the ideal choice for:
- High-pressure environments
- Extreme temperatures
- Precision sealing in critical systems
Applications of CNC Cut Gaskets
Stephens Gaskets manufactures CNC cut Gaskets for industries where sealing integrity is essential:
- Engine gaskets: For oil, fuel, and coolant systems
- Exhaust & cylinder head gaskets: Heat-resistant and pressure-rated
- Transmission & differential gaskets: High-durability solutions
- Hydraulic system seals: Leak-proof, high-pressure gaskets
- Thermal & pressure-resistant Gaskets: Ideal for aerospace engines
- EMI shielding Gaskets: Used in avionics and control systems
- Seals for pumps, compressors & turbines: Custom-engineered for high performance
- High-temperature gaskets: Designed for furnaces, ovens & boilers
- Custom components for manufacturing lines
- Pipeline gaskets: Resistant to high pressure & extreme temperatures
- Chemical-resistant seals: PTFE & graphite options available
- Heavy-duty flange gaskets: For refineries & offshore applications
- Duct & heat exchanger gaskets: For temperature regulation
- Commercial cooling system seals: Energy-efficient solutions
- Insulating seals for temperature control
- Engine gaskets for boats & ships: Saltwater-resistant materials
- Waterproof hatch seals: Protects against extreme marine conditions
- Anti-corrosion fuel tank gaskets
- Cleanroom-compatible gaskets: Sterilisation-resistant materials
- Medical device seals: Precision-engineered for compliance
- EMI shielding gaskets: Essential for sensitive electronics & enclosures
Common Challenges & Our Solutions for CNC Cut Gaskets
- High Initial Setup Costs?
Cost-Effective for Small & Large Runs
Unlike traditional moulding, CNC cutting eliminates expensive dies and tooling, making it a viable solution for small-to-medium production volumes. - Limited to 2D Gasket Designs?
Multi-Layered & Hybrid Options Available
For complex 3D sealing applications, CNC-cut layers can be combined with other sealing technologies. - Material Compatibility Issues?
Expert Guidance on Material Selection
Our team helps you select the right material based on:
- Temperature resistance: Silicone, Graphite, PTFE for high-heat applications
- Chemical compatibility: Viton, PTFE for exposure to harsh environments
- Compression & flexibility: Rubber & Cork blends for vibration absorption
- High-pressure applications: Metal & CNAF for extreme sealing needs
FAQs About CNC Cut Gaskets
How does CNC cutting compare to die-cutting?
CNC cutting provides superior precision, eliminates tooling costs, and allows for intricate custom designs, whereas die-cutting is more suited for high-volume production runs with standard shapes.
Can CNC cut Gaskets be made in bulk?
Yes! CNC cutting is scalable for both prototyping and high-volume production.
How do I order CNC cut Gaskets?
Send us your design specifications or CAD files, and we’ll manufacture gaskets tailored to your exact requirements.
Why Choose Stephens Gaskets for CNC Cut Gaskets?
- Over 75 years of expertise in precision gasket manufacturing
- State-of-the-art CNC cutting technology for exact tolerances
- Wide selection of Gasket materials for all industries
- Customisation for any design, size, or thickness
- Fast turnaround & UK-based bulk production capabilities
- Expert material selection guidance for enhanced performance
Whether you need a Custom Gasket prototype OR a high-volume production run, Stephens Gaskets has the expertise to deliver precision, reliability, and superior sealing performance.